Custom molded or machined Packer Elements with various back-up options

Packer Elements

Overview

At KC Seals we offer a variety of different elastomers, back-up options, production methods, and flexible supply contracts for your packer elements.

Our molding and machining capabilities mean we can match your unique Packer Element demands. For example, if you are currently in the R & D stage, or have low quantity requirements, our molded billets and elastomer machining capabilities are an excellent option for bypassing any potential tooling fees. Furthermore, should you have already procured molds but are struggling to secure supply or dealing with demand volatility, our Super-Sub program is an excellent way to add flexibility to your supply chain.

Quality you can rely on

Measurement 

All parts are measured on our Zeiss O-Machine and or Keyence CMM, which utilize optical and contact measurement technology in a comprehensive analysis. The O-Machine includes multi-sensor coordinate measuring, white light sensors for non-contact assessments and extremely accurate 3D scanners.

We follow AQL 2.5 levels 1 and 2 sample size quantities, and all molded parts are manufactured to RMA A2 tolerances. 

What comes with your orders:

  • Every order is sent with either a paper or digital QC document that includes ID, OD, C/S, Height, angles, and any other dimensions your organization feels critical. 

Materials

Our rubber and plastic materials supply is diversified amongst the top compounders in North America. Each polymer has been qualified to meet typical exploration and production well conditions, including mechanical, tribological, thermal, and specific immersive properties.

What comes with your orders:

  • Every order comes with an MTR that includes a batch number, cure dates, and a set of mechanical properties.

Available Compounds

Molded Elastomers

Material CodeDescriptionTensile StrengthElongationCompression Set100% ModulusData Sheet
H#DSGeneral-purpose Hydrogenated Nitrile (HNBR) compound with improved
methanol and sour gas resistance over Nitrile.		See Data SheetSee Data SheetSee Data SheetSee Data Sheet
F#DSGeneral-purpose FKM (Viton®) compound. Suitable for higher temp applications and offers excellent chemical resistance.See Data SheetSee Data SheetSee Data SheetSee Data Sheet
N#DSGeneral-purpose Nitrile compound. Offers excellent performance in petroleum
lubricants, seawater, diesel fuel, valves, and actuators.		See Data SheetSee Data SheetSee Data SheetSee Data Sheet
MCM80Improved extrusion and wear resistance over standard HNBR.3900 psi210%15%1270 psi
MCM90Improved extrusion and wear resistance over standard HNBR.4100 psi180%< 15%1425 psi
HEXAE90Excellent abrasion, impact, and extrusion-resistant HNBR.4107 psi301%28.0 %Not Available
V911FKM compound that offers excellent resistance to sour gas aging and explosive
decompressions as per NORSOK M-710 and API 6A requirements.
H9120HNBR compound that offers excellent resistance to sour gas aging and
explosive decompressions as per NORSOK M-710 and API 6A requirements.
EE5647Low temp Viton® with RGD resistance as per ISO 23936-2 and H2S resistance as per ISO 23936-2 (up to 10%). Offers A wide range of chemical compatibilities and low-temperature performance without reducing high-temperature capabilities.1700 psi125%9.5%1250 psi
EE3268RGD, amine, H2S, and steam resistant Aflas3028 psi154%16.13%2169 psi
EE7749Viton® ETP 600S. Extreme chemical resistance. Excellent performance in
aqueous media, dilute base and acid resistance. Resists swelling in highly caustic solutions and amines.		2954 psi154%27.93%2119 psi

Machined Elastomers

Material CodeDescriptionTensile StrengthElongationCompression Set100% ModulusData Sheet
H#DSGeneral-purpose Hydrogenated Nitrile (HNBR) compound with improved
methanol and sour gas resistance over Nitrile.		See Data SheetSee Data SheetSee Data SheetSee Data Sheet
F#DSGeneral-purpose FKM (Viton®) compound. Suitable for higher temp applications and offers excellent chemical resistance.See Data SheetSee Data SheetSee Data SheetSee Data Sheet
N#DSGeneral-purpose Nitrile compound. Offers excellent performance in petroleum
lubricants, seawater, diesel fuel, valves, and actuators.		See Data SheetSee Data SheetSee Data SheetSee Data Sheet
MCM80Improved extrusion and wear resistance over standard HNBR.3900 psi210%15%1270 psi
MCM90Improved extrusion and wear resistance over standard HNBR.4100 psi180%< 15%1425 psi

Let’s discuss your project

You’ve made it this far, but we know there is still more to discuss. Click on the book a meeting button below to easily setup up a date and time to talk more about your project. You can also email us at info@kcseals.ca

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